ELASTOCER Ceramic-Rubber Wear Plates

• Intelligent Shock Absorption (Rubber Matrix) The high-resilience rubber matrix acts as a cushion, decreasing peak stress at the moment of impact. This critical layer protects the ceramic edges from spalling, limits micro-cracking in the tiles, and preserves the structural integrity of the liner.
• The Ultimate Anti-Abrasion Shield (Ceramic) Our 92% Alumina ceramic creates a "diamond-hard" surface that is ultra-resistant to the sliding and rolling wear caused by abrasive fines. It provides a wear life significantly superior to standard steel.
• Corrosion & Rust Resistance On the flow side, the ceramic and rubber combination is chemically inert. This creates a waterproof barrier that protects the steel backing plate, effectively reducing the overall corrosion-erosion cycle.
• Noise & Vibration Damping The elastomeric layer significantly dampens impact energy and vibrations. These liners are much quieter than steel plates, contributing to a safer work environment (HSE compliance).
• Superior Durability vs. Hardened Steel In real-world service conditions combining both impact and abrasion, ELASTOCER consistently outperforms AR400/500 (Hardox®) plates in terms of longevity and operational comfort.

• Zonal Engineering We don't just supply sheets; we engineer by zone. We analyze your equipment to differentiate between reception/impact zones, sliding/velocity zones, and critical transitions to apply the right geometry.
• "Maintenance-First" Paneling Our solutions are designed for the maintenance crew: modular panels that are individually replaceable. This allows for localized repairs and easy access to fasteners without replacing the entire chute lining.
• Geometric Continuity & Flow Promotion We utilize engineered beveled tiles and tapered transitions to minimize gaps. This ensures smooth flow, drastically reduces material build-up (hang-up), and prevents rocks from snagging and tearing out the liner.
• Local Manufacturing (Quebec) Benefit from fast lead times of 2–4 weeks. We manufacture complex shapes in-house, including angles, radii, diameters, and custom cutouts—no long waits for imports.

• Panel Thicknesses Available from 1/2″ to 5″ (approx. 12.7mm to 127mm), selected based on the specific impact energy, material velocity, and required rigidity of the application.
• Standard & Custom Sizes Standard stock sizes include 12″×12″, 16″×18″, 24″×24″, and 24″×48″. We also provide fully custom fabrication for angles, radii, diameters, and specific opening cutouts.
• Ceramic Quality (Al₂O₃) We use 92% Alumina as our standard high-grade material, with a 94% Ultra-Wear option available for the most extreme applications.
• Ceramic Geometries We stock Cylinders (for high impact) in all dimensions, as well as Cubes and Engineered Tiles for sliding wear applications.
• Rubber Matrix Formulations Standard production uses a durable NR/SBR blend. Specialized formulations are available upon request for environments involving low pH, oils, solvents, or high temperatures.
• Backing Plate Options Standard backing is Mild Steel (3/16″, 1/4″, or custom). We also offer Stainless Steel or Magnetic backing options.
• Fastening Systems Versatile installation methods including Nelson Studs, Counterbored Bolting, and Spot/Plug-Welding. (Proprietary bondable/glue-on options are also available)

ELASTOCER wear plates are designed for flexibility and can be installed using multiple methods to suit your specific equipment configuration:

• Direct Bonding (Glue-On): For applications where mechanical fastening is not possible.
• Welded Studs: Threaded studs welded to the steel backing (Blind Bolt) for a smooth wear face with no visible holes.
• Molded Counterbored Holes: Pre-molded holes within the ceramic/rubber matrix to allow for secure through-bolting with rubber plugs.
• Welding (Plug or Tack Weld): The steel backing allows for direct welding to the host structure.

This range of fastening options allows our solutions to be easily retrofitted onto all types of equipment, including conveyors, chutes, hoppers, and crushers, regardless of the existing structure.

• Minerai broyé primaire: Heavy impact zones handling large, jagged rocks immediately after primary crushing.
• Abrasive Slurries & Thick Sludge: Wet processing environments where corrosion and fine particle abrasion are constant.
• Fine Sand & Granular Materials: High-velocity sliding wear zones requiring smooth surfaces to prevent sticking.
• Rotary Distributors: Complex geometries requiring custom-cut ceramic protection.
• Discharge Chutes & Hoppers: Critical transfer points prone to both impact and sliding wear.
• Crushers & Mills: Internal liners for rock boxes and feed points within comminution circuits.
• Conveyor Skirting: Side liners (skirtboards) to contain material and prevent spillage on belts.
• Feeder & Pan Liners: Protection for vibrating feeders and discharge pans.